Welding supplies best online store

A few tips about welding equipment, MIG and TIG welders, plasma cutters. MIG welders use a wire welding electrode on a spool that is fed automatically at a constant pre-selected speed. The arc, created by an electrical current between the base metal and the wire, melts the wire and joins it with the base, producing a high-strength weld with great appearance and little need for cleaning. MIG welding is clean, easy and can be used on thin or thicker plate metals. Similar to MIG welding, flux-cored arc welding (FCAW)* is a wire-feed process but differs in that self-shielded flux-cored welding does not require a shielding gas. Instead, flux-cored wire is used to shield the arc from contamination. This is a simple, efficient and effective welding approach, especially when welding outdoors, in windy conditions or on dirty materials. The process is widely used in construction because of its high welding speed and portability.

Searching for Welding equipment? Welding Supplies Direct & Associate company TWS Direct Ltd is an online distributor of a wide range of welding supplies, welding equipment and welding machines. We supply Plasma Cutters, MIG, TIG, ARC Welding Machines and support consumables to the UK, Ireland and Europe.

Eliminate Any Extra Welds from the Design: Look for ways to modify product designs to eliminate unnecessary welds. For example, one company that manufactured boxes originally had a design that called for welded lift handles on each side of the box. By simply changing the design of the box to cut out lifting slots, it eliminated the need for welding the handles – saving time and money. In another instance, rather than making a part with an open corner, the design was changed to accommodate a closed corner, which meant 1/3 less metal required to fill the corner. Look for Items That Can Be Welded Rather Than Cast: We’ve already discussed ways to eliminate welds to create efficiencies, but what about adding welds? In some cases, it may be more cost effective to weld metal pieces to a part rather than cast the entire component in a costly alloy or exotic metal. For example, a company that originally used a part cast in a high-nickel alloy found that 50 percent of the part could be composed of standard, structural steel which allowed a savings in material and thus a savings in total cost. Also, the company was further able to redesign the part so that it was more efficient.

Flat-Position Welding Increases Welding Speed : It’s common knowledge that welding in a horizontal position will be the easiest and fastest way to weld. A flat position is not as taxing to maintain and the welding puddle will stay in place. Take some time to evaluate each project before beginning in order to make sure the majority of welds can be completed in this position. If a job calls for vertical welding, see this article about vertical welding. Core Wire Feeder Increases TIG Welding Speed: For professional welders hoping to speed up TIG welding, a core wire feeder will add filler metal through an automated process. Watch this video on how it works. This enables welders to work with both hands and to maintain a constant flow of wire into the welding puddle. Ed Craig at the Frabricator writes about the wire feeder process first developed in Europe, saying it is “suitable for all-position welding on materials of any thickness, the process addresses traditional GTAW limitations and can enhance both manual and automated TIG weld quality and productivity.”

How to pick a welder tips: MIG wire inch button: A great feature. This will save you wasting your shielding gas when feeding wire through at the start of a new reel. Gas purge button: Another nice option. Save yourself some MIG wire, when you’re setting your gas flow. Burn back facility: Not all machines have this externally, buy it’s good to be able to trim the burn back to the wire according to the application & operator. Selecting the correct amperage machine: Generally, you should work on 35-40 amps per 1 mm diameter of material to be welded.

Business Name: Welding Supplies Direct & Associate company TWS Direct Ltd
Website: https://www.migwelders.ie/
Address : TWS Direct Ltd. Unit 1 M54 Space Centre.
Halesfield 8. Telford. Shropshire. TF7 4QN
Phone : +44 (0) 1952 582 260
Email: sales@weldingsuppliesdirect.co.uk
Office Hours: Mon – Frid / 9:00Am – 17:30pm